Creare shiny silver awards, such as custom silver medals, involves a meticulous manufacturing process to ensure they exhibit both high quality and aesthetic appeal. Here’s a detailed description of the process:
Manufacturing Shiny Silver Awards
Design and Prototyping
The first step in manufacturing silver awards is the design phase. Clients often provide specific requirements for custom silver medals, including size, shape, engraving details, and additional features such as logos or inscriptions. Designers use CAD (Computer-Aided Design) software to create precise digital models of the awards. These models are then used to produce prototypes, which allow clients to visualize the final product and make any necessary adjustments before mass production.
Selezione del materiale
High-quality materials are essential for creating durable and visually appealing silver awards. Typically, these awards are made from sterling silver, which consists of 92.5% silver and 7.5% other metals (usually copper) to enhance strength and durability. For more cost-effective options, manufacturers may use silver-plated metals, which involve a base metal coated with a thin layer of silver.
Casting and Molding
Once the design is finalized, the production process begins with casting. The chosen metal is melted and poured into molds shaped according to the design. This step is crucial for forming the basic structure of the custom silver medals. Advanced techniques such as die-casting can be used for more intricate designs, ensuring high precision and consistency across all units.
Lucidatura e placcatura
After the casting, the medals undergo several stages of polishing to achieve their signature shine. This process involves using various abrasives and polishing compounds to smooth the surface and enhance its reflective properties. For silver-plated awards, the next step is electroplating, where a thin layer of silver is deposited onto the surface of the base metal through an electrochemical process. This gives the medals a high-quality finish that resembles solid silver.
Engraving and Finishing
The engraved details, such as names, dates, and logos, are added using advanced engraving machines or laser engraving techniques. This step personalizes the custom silver medals and adds to their uniqueness and value. After engraving, the medals undergo a final round of polishing to ensure all surfaces are pristine and shiny.
Controllo qualità e imballaggio
Each silver award is subjected to stringent quality control measures to ensure it meets the required standards. Inspections check for any imperfections in the metal, plating, or engraving. Once approved, the silver awards are carefully packaged to prevent any damage during transportation. Custom packaging options, such as velvet-lined boxes, can enhance the presentation and protect the medals.
The production of custom silver medals is a detailed and meticulous process that combines artistic design with advanced manufacturing techniques. From the initial design to the final polish, each step is crucial in creating stunning, high-quality silver awards that are cherished by recipients. Whether for sporting events, corporate achievements, or special recognitions, these awards symbolize excellence and accomplishment.
Dettagli sui prodotti
Opzione personalizzata |
Opzioni disponibili |
| Materiale | Lega di zinco / ottone, ferro / legno / acrilico / doppio materiale |
| Tipo | Un lato con design / Entrambi i lati con design / Design tridimensionale multilaterale |
| Stile | Smalto morbido / smalto duro / smalto traslucido / adesivo di carta / fustellato / stampa offset / stampa offset con rivestimento epossidico / smalto morbido con rivestimento epossidico / smalto morbido con glitter / smalto morbido con bagliore / smalto morbido con stampa |
| Materiale della medaglia Colore/Finitura | Oro lucido / Argento lucido / Rame lucido / Oro rosa lucido / Ottone lucido / Nichel nero / Oro satinato / Argento satinato / Rame satinato / Ottone satinato / Nichel nero satinato / Oro antico / Argento antico / Ottone antico / Rame antico / Oro spray / Argento spray / Ottone spazzolato / Doppia placcatura |
| Colori dei materiali | Singolo colore del metallo / Due colori del metallo |
| Numero di colori nel design | Nessun colore / 1-5 colori / 6-8 colori / 9-10 colori / 11-13 colori / 14-15 colori / 16-17 colori / 18-20 colori / 21+ colori / Colori illimitati - Design stampato |
| Larghezza del nastro della medaglia | 0,75 / 1 / 1,25 / 1,5 / 1,75 pollici |
| Lunghezza del nastro della medaglia | 14,5 / 15 / 15,5 / 16 / 16,5 / 17 / 18 pollici |
| Tipo di occhiello del nastro della medaglia | Forma rotonda / Forma ad arco / Forma semichiusa / Forma larga - adattamento personalizzato / Forma larga - grande / Fori per nastri incorporati / Forma posteriore / Forma personalizzata |
| Incisione | Nomi sequenziali / Numeri sequenziali / Parole personalizzate |
| Imballaggio e marchio | Clear Poly Bag / Sacchetto di velluto / Scatola di velluto / Scatola arcilica / Scatola di sospensione / Scatola di legno / Scatola di carta rigida |
